VCI packaging for steel sheet

Protection,
defined.

Five elements. One system. Zero compromise on corrosion and transport protection for steel.

CORROpack® steel sheet packaging: sheet package on a wooden pallet with VCI film, edge protection all round and PET strapping
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Exploded view of the five CORROpack® elements: strapping, edge protection, VCI top layer, bottom layer and wooden pallet around a sheet package
  1. 01

    Strapping

    PET plastic strap or steel strap. PET is easy to unpack and easy to recycle.

  2. 02

    Edge Protection

    All the way round, on every side, for maximum protection. Reduces transport damage.

  3. 03

    Top Layer

    VCI film. Vapour-phase corrosion protection plus weather and moisture barrier.

  4. 04

    Base Layer

    Separates the sheets from the wooden pallet. No moisture reaches the sheet.

  5. 05

    Base Structure

    Sturdy wooden pallet. Protects the sheet from stress caused by bending and during transport.

No rust.
No dents.
No discussion.

>90%
Damage reduction
3
Patents · EU · US · JP
111+
Years of experience
100%
Reclosable

Performance figures, savings and percentage values are based on reference cases and operational experience under defined conditions. Actual results depend in particular on material, dimensions, handling, storage and transport.

Structure

Five elements.
One system.

Every element has a purpose. Together they form a seamless protection system — from the base to the strapping.

01

Base Structure

Sturdy wooden pallet. Protects the sheet from stress caused by bending and during transport.

02

Base Layer

Separates the sheets from the wooden pallet. No moisture reaches the sheet.

03

Top Layer

VCI film. Vapour-phase corrosion protection plus weather and moisture barrier.

04

Edge Protection

All the way round, on every side, for maximum protection. Reduces transport damage.

05

Strapping

PET plastic strap or steel strap. PET is easy to unpack and easy to recycle.

VCI packaging for steel sheet in detail →

Process

How it works.

Step 01

Place

Place the sheet metal package on the prepared pallet. Base layer already pre-assembled.

Step 02

Protect

Pull the VCI top layer over the entire package. Corrosion protection active.

Step 03

Secure edges

Position protective profiles all the way round on every edge. Mechanical protection established.

Step 04

Seal

Lay the top layer all around and smooth it out. All-round protection complete.

Step 05

Fix

Apply PET strapping. Steel strap as an alternative.

Step 06

Return

Release strapping, remove edge protection, fold the film aside, remove sheets. Lay the film back; pallet returns into the cycle.

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Applications

Where CORROpack®
protects.

From indoor storage to overseas transport — one system for every requirement.

01

Transport

Truck, rail, ship. Mechanical protection and corrosion barrier against all stresses en route.

02

Export

Long transit times, changing climate zones. Full VCI protection holds — even by sea.

03

Storage

Indoor and outdoor. Reclosable after partial removal — protection remains intact.

04

Sensitive Surfaces

No scratches, no pressure marks. Optimised handling for delicate materials.

Variants

Two lines.
One standard.

Premium

CORROpack®

Maximum protection. All formats.
  • Standard and custom formats
  • Edge protection on all 4 sides
  • Full VCI protection
  • Maximum load capacity
  • Reclosable
  • Patented system (EU, US, JP)
Eco

CORROpack Eco

Cost-optimised. For standard formats.
  • 3 standard formats
  • Edge protection on long sides
  • VCI protection
  • Wood reduction up to 70%
  • Cost savings up to 47%
Regulation (EU) 2025/40 (PPWR)

Return
pure materials.

The new EU Packaging Regulation is in force. CORROpack cycle is our answer: a return programme that fulfils all three core obligations for industrial packaging in the steel sector through pure materials and documented reuse.

3 PPWR objectives achieved
  • Art. 6
    Recyclability Mandatory from 2030: CORROpack® consists entirely of pure, separately recyclable materials.
  • Art. 26
    Reuse & Reusability Special pallets designed for continuous cycling — including a documented EXW return programme.
  • Art. 9
    Packaging minimisation Minimum material use required: CORROpack® Eco reduces wood consumption by up to 70 %.
CORROpack cycle

Process in 6 steps

  1. 01
    Agreement Return starts after both parties have signed.
  2. 02
    Collection Material dry, stackable, free from foreign matter.
  3. 03
    Notification Notify when an economic truck load is reached (12–13 loading metres).
  4. 04
    Transport EXW return transport is coordinated.
  5. 05
    Handover Delivery note with quantity and date per shipment.
  6. 06
    Settlement Compensation based on approved incoming quantities.
Important note: Only original CORROpack® material. Wet or contaminated material is excluded from the return programme.
Felix Waldner GmbH Founded 1913
Founded 1913 · Linz/Danube
Heritage

Since 1913.
Steel in our blood.

We once manufactured doors and gates. Today they stand open for new ideas. Felix Waldner GmbH looks back on over a century of experience in steel and sheet metal processing — CORROpack® is the result of this expertise.

Not a laboratory product. But practice that became a system.

1913
Year founded
Linz
Location
4th Gen.
Family-owned
Operational use at Atlas Blech Center · atlasblechcenter.com

Reference from practice.
Atlas Blech Center.

Atlas Blech Center uses CORROpack® operationally. Development, licence and patent lie with Felix Waldner GmbH. The result: significantly less damage and rust, consistent quality and more efficient packing and unpacking.

Quality
Consistent down to the last sheet
Handling
Quick to open, remove and reseal
Protection
VCI protective atmosphere without oiling
FAQ

Questions.
Answers.

Depends on storage conditions. In dry indoor storage: typically 12–24 months of VCI protection. For outdoor storage or longer periods, we provide individual consultation.
Yes. Designed for multiple opening and closing — without special tools, without losing corrosion protection. Partial removal possible at any time.
Premium: all formats, edge protection on 4 sides, maximum load capacity. Eco: 3 standard formats, edge protection on long sides, significantly reduced costs and wood usage.
PET plastic strap by default, steel strap as an alternative. PET is easy to unpack and easy to recycle.
Plastic strapping can be easily opened with a utility knife.
Pure materials, easily separable:
  • Film: Plastic
  • Strapping: PET plastic or steel
  • Edge protection: Steel
  • Pallet: Wood (reusable)
Yes. The wooden pallets are designed for the return cycle. Multiple use depending on condition.
Premium: standard and custom formats as specified. Eco: 1000×2000, 1250×2500 and 1500×3000 mm.
Do not cut the film. Release the strapping, remove the edge protection and fold the film aside. After removal, lay the film back over the remaining sheets; for optimum protection, refit the edge protection and re-strap.
Downloads

All documents.

PDF · 2 pages

Product 1-Pager

Benefits, variants, specifications and contact — compact on two pages.

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PDF · Illustrated

Handling Guide

Six steps for correct application, opening and closing. With pictograms.

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PDF · Technical

Specification

Formats, weights, variants, options. All technical details at a glance.

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All information in the documents provided is non-binding and serves general product information purposes for business customers. Subject to errors, misprints and technical changes. Illustrations may differ from the final product. Only specifications, services and prices agreed in writing are binding.

Contact

Let's talk.

Felix Waldner GmbH

Address
Kapuzinerstrasse 84a
A-4020 Linz/Danube, Austria
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